Genius Prep Area

Blowtherm Genius. Preparation stations

Genius Prep

More solutions, greater flexibility, more freedom.

Genius prep stations automotive paint areas can be equipped for a wide range of possible solutions, ranging from the most cost-effective to the most comprehensive. Installations with bases in various sizes, with grids on partial or total surface. Simple extraction units with wall extraction or extraction through excavation and filtered plenums. The preparation areas can be equipped with air extraction units and positive pressure heated ventilation system, with conventional or direct fired burner, or hot water battery, particularly suitable for smart repairs. Blowtherm excels in CTOF configurations.

Prep Area Room Enough For Multiple Cars
Genius Prep Area With Car Lift
Full Size Image Of Genius Booth
 
 

Blowtherm can be found in every part of the world.

Blowtherm preparation zones can be found throughout the world. The quality of our products ensures customer satisfaction; this quality comes from over fifty years of constant hard work and striving to be the very best.

Industrial Set Up
Blowtherm Paint Prep
Operators Painting
Cars In Stages Of Paint Production
SUV In Paint Production
Multiple Booth Set Up
Quality Painting Results On Compaq Car
Multi-Port Prep Areas
Fully Functional Paint and Dry Bays
 

Certified and Proven Quality

Blowtherm invests resources in the pursuit of total quality using more and more newly developed technologies. Product quality and customer satisfaction are our main goals, and the approvals obtained from relevant authorities are a testament to our success in these fields. As the premium quality spray booth manufacturer, Blowtherm have been awarded Preferred Supplier Status by many prestigious manufacturers.

 Click here to view Standard Features

Complete Line of Accessories

The line of accessories is complete, ranging from infra-red lamps to pneumatic lifts and multi-function control units. Work is carried out in optimum conditions, leading to highly professional results.

Drying Accessory
Multi-Bay Heating
Car Lift
Precision Controls
Perfect Lighting and Heat Element Set Up

Preparation stations with frontal extraction and shelved walls with doors

Spacious Room

Hygiene and Safety: Key Components.

Blowtherm preparation stations are the most efficient way to work in total safety, completely eliminating noxious dust to make auto body repair shops clean and safe work places with total environmental compliance.

Blowpower

New Technological Energy

Energy saving technology Reduced pollution Shorter operating cycles Increased accurateness Extra incomesEnergy saving technology Reduced pollution Shorter operating cycles Increased accurateness Extra incomes

The traditional repair in the body shop has strongly changed during the last years. The straightening repairs are not common nowadays and the spot repair is playing the main role. The preparation stations assumed the major role thanks to their versatility: they can be used, besides the preparation of the cars, for small repairs. That is the logical consequence of the radical transformation of the work organization in the modern body shop. A higher air speed to increase the dust flow is therefore needed. Blowtherm takes great care over the modern technology aimed to save energy, which means lower running costs and highly professional results.

Running Costs Breakdown

Zoned Air Speed

The new Zoned Air System, which is exclusive to Blowtherm, divides the working area of the plenum into sections and provides a higher air flow to control dist and other airborne products, especially where the operator is working.

The advantages of the system:

  • Shorter flash-off times between coats
  • Shorter curing time
  • Faster removal of volatile components before the start of the reticulation process.

Frequency drive

Using frequency drive motors in painting drying booths allows a reduction in the volume of air required during the painting phases where a lower volume of air will not compromise paintwork quality, curing performance, or operator safety.

Advantages of the system:

  • Energy saving: lower fuel costs (up to 34%) lower power costs (up to 32%).
  • Automatic pressure control within the spray booth.
  • Reduced electrical demand peaks and no pressure jumps in the booth box

Frequency drive

Frequency drive

Digital control panel with latest generation microprocessor

Digital control panel with latest generation microprocessor

Direct Fired Gas Burner

Combustion takes place within the spray booth downdraft air flow.

Advantages of the system:

  • Direct Fired Gas Burner100% efficient
  • Energy saving
  • Shorter operating cycles
  • Fast response to the set temperature
  • Fast response to the set temperature
  • Stable temperature control
  • Burner flue not required
  • Reduced maintenance

Blowtherm direct fire burner is constructed according to the European gas directive 90/396/CEE, as expressly required by fire authorities.

Heating RecuperatorHeating Recuperator

The highly efficient thermoventilation units, treating high volumes of air, can be equipped with heating recuperators, which recover the heat of the exhaust air (during the spraying and the drying phases) by reintroducing the recovered heat into the intake air supply.

Advantages of the system:

  • Speed: shorter drying cycle
  • Easy to use
  • Economy: as the cycle is shorter, the electrical and fuel consumption per cycle is lower
  • Higher profit from increased productivity
Large ceiling lamps for a high level of even illumination
Ceiling with high filtration capacity equipped with temperature probe 9on version with heating)
Convenient fitted shelves with doors help keep the work place orderly.
Motor with frequency drive system, housed inside a purpose built sound-proof enclosure, with a small fan for ventilation.
Vertical curtains with motorised retraction (optional)
Panel type cutains (optional)
Curved corner rail forhorizontal curtais (optional)
Pneumatic ramp or fixed ramp available as options.
Convenient persaonnel dor for access into the spray booth (optional)
Digital Control panel (on version with heating)
Wll extraction wth double filtration.
Double plenum with single thermoventilation unit.
 
 
 

pdf icon Heat Recuperator Energy Savings Calculator

Genius Brochure

Certified and proven quality

Blowtherm invests resources in the pursuit of total quality, using more and more newly developed technologies.

Product quality and customer satisfaction are our main goals, and the approvals obtained form relevant authorities are a testament to our success in these fields.

As the premium quality spray booth manufacturer, blowtherm have been awarded Preferred Supplier Status by many prestigious car manufacturers.

Genius Prep Area Documentation - Full Brochure

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